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Do Pallet Wrap Dispensers Make a Difference?
Do Pallet Wrap Dispensers Make a Difference?
We’re all told that using a pallet wrap dispenser in a packing station can significantly enhance the efficiency, organisation, and overall productivity of the packaging process, but how?
Wrapping pallets properly is essential to ensure goods are secure during transit and storage. However, applying hand film manually without the aid of specialised equipment can be time-consuming, labor-intensive, and cause injury . A pallet wrap dispenser, such as an Aero Pallet Wrap Dispenser can significantly reduce these risks.
Efficiency Improvements
One of the primary benefits of using a pallet wrap dispenser is the improvement in efficiency it brings to the packaging process. Traditional methods of wrapping pallets often require workers to struggle with awkward, heavy rolls of plastic wrap, leading to slower wrapping times and potential injuries like friction burns.
A dispenser helps improve the process, allowing the operator to set a tension and quickly and consistently wrap pallets with minimal effort. This faster, more streamlined process not only increases the speed of packaging and minimises risks.
Consistency improvements in hand wrapping
Using a pallet wrap dispenser ensures that each pallet is wrapped uniformly, reducing the risk of over or under-wrapping, as a uniform tension is created by the dispenser.
It is often the case that pallets are wrapped with extended core pallet wrap, where the cardboard core is used as the applicator. This can lead to the edges of the pallet being difficult to wrap, and can lead to under wrapping of the edges. Ensuring the edge of the pallet is connected to the load, is arguably the most important part of wrapping any pallet.
The Aero Carbon Fibre Pallet Wrap Dispenser is designed to have a low profile base to ensure the bottoms of every pallet can be wrapped securely, improving efficiency and effectiveness of every application.
Manual wrapping often leads to issues, such as uneven tension or improper coverage, which can compromise the stability of the pallet load. Using a dispenser, workers can achieve a consistent wrap every time, ensuring that the plastic is applied with the correct amount of tension and coverage. This consistency is crucial for maintaining the safety and security of the goods during transportation, preventing damage and reducing the likelihood of product loss.
Reduction in Film Waste
When wrapping pallets manually, workers may inadvertently use more stretch film than necessary, leading to material waste and increased costs. The High Performance Aero Dispenser helps control the amount of stretch wrap used, reducing the likelihood of overuse and waste. The Aero Carbon Fibre Dispenser features tension controls that allow workers to apply the right amount of stretch film based on the specific needs of the load. This results in significant savings in material costs and helps contribute to more sustainable business practices by reducing plastic waste.
Increased Safety
Safety of operators is crucial. Handling large rolls of pallet wrap manually can be physically demanding and even hazardous if not done properly. Workers may strain their backs or experience fatigue from the twisting and pulling required in the stretch wrap application process.
A pallet wrap dispenser reduces the physical strain on employees by providing a more ergonomic way to dispense the wrap. Weighing in at around 400 grams, the Aero Carbon Fibre hand film dispenser is designed to minimise extra weight added, as well as reduce the amount of bending for the operator.
The Perfect Pair
Designed with versatility in mind, Armour Wrap Hand Film and the Aero Carbon Fibre Pallet Wrap Dispenser go hand in hand, offering strength and protection to your shipments. Armour Wrap Hand Film features great versatility for all applications of film, has high puncture and tear resistance and has a higher load containment. Both the Aero Dispenser and Armour Wrap are available with next day delivery.
An operational packaging review can help assess whether your wrapping settings are optimised for maximum load stability. A key factor in stabilising the load is ensuring proper tension during the wrapping process. Too little tension or stretching may leave the load too loose, increasing the likelihood of items shifting during transit. Too much tension can cause the film to stretch excessively, weakening its ability to hold the load together effectively.
A packaging expert will evaluate your machine settings to determine if adjustments are necessary to achieve optimal load stability without using excessive film. The expert might recommend adjusting the number of wraps or altering how tightly the film is applied, ensuring that the pallet is secured without over-wrapping it.
If you are interested in any kind of packaging, Springpack are experts in the field. Our team of Packaging Experts have all of the answers to your packaging questions. Why not get in touch with us today?
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Author: Alice Jeavons
Springpack is a UK packaging company delivering sustainable solutions that empower customers. We prioritise exceptional service, building strong relationships and developing innovative packaging solutions tailored to unique needs. Sustainability drives us, from eco-friendly materials to reusable practices minimising waste and emissions. As a family-run business, we’ve grown from humble beginnings to industry forerunners. Our passion lies in making a positive impact in our community and the lives of customers, employees, and stakeholders through outstanding service that exceeds expectations.